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13961371059
(适用于商用/家用机型)
一、核心功能清单
✅ 基础功能
自动压制成型:替代手工擀面,厚度可调(0.3-3mm)
双面加热烙制:电热管/燃气加热,温度可控(150-250℃)
连续出饼:商用机型支持不间断生产(20-100张/分钟)
✅ 智能升级功能(中高端机型)
厚度记忆:存储5组常用厚度参数
自动报警:缺料/过热/卡料自动停机
产量统计:LCD屏显示当日生产数量
✅ 安全防护
防烫外壳(表面温度≤45℃)
过载保护开关
紧急制动按钮
二、使用步骤图解
图表
代码
三、参数设置标准
项目 家用机型 商用机型
厚度调节 0.5-2mm(3档) 0.3-3mm(无级)
温度范围 160-200℃ 150-250℃
单次投料量 500g面粉 5kg面粉仓
预热时间 3-5分钟 8-10分钟
四、操作流程详解
1. 前期准备
面团配方:
中筋面粉100%
水温50-60℃(家用)/ 80℃(商用)
含水量40-45%(比饺子面软)
检查机器:
确认模具无残渣
油壶加注食品级润滑油
2. 生产操作
① 开机预热至设定温度(绿灯亮起)
② 设置参数(以标准烤鸭饼为例):
厚度:1mm
温度:180℃
直径:18cm
③ 投入面团(商用机开启自动供料)
④ 监控出饼状态:
合格品:表面均匀起泡,边缘微翘
不合格品:立即调整温度/压力
3. 收尾处理
生产结束前10分钟停止投料
待最后一张饼出炉后关闭电源
用木质刮板清理模具(严禁金属刮擦)
五、故障处理速查表
故障现象 可能原因 解决方法
饼皮粘连 模具温度不足 提高20℃并延长预热时间
边缘开裂 面团过干 加水至含水量42%
出饼速度变慢 传动带松弛 调整张力螺丝
加热异常 电热管损坏 立即停机更换
六、维护保养周期
每日:
✓ 清洁压辊和出饼口
✓ 检查电线有无破损
每周:
✓ 给链条/齿轮加润滑油
✓ 校准温度传感器
每月:
✓ 更换磨损密封圈
✓ 全面检查电路安全
七、不同场景配方建议
传统烤鸭饼:
面粉100% + 盐1% + 水45%
透明春饼:
面粉70% + 土豆淀粉30% + 水50%
全麦健康版:
全麦粉60% + 高筋粉40% + 水48%
八、安全警告
⚠️ 严禁操作:
运行时伸手入压辊区
用水直接冲洗电机部位
超负荷连续工作>4小时
附:商用机高效使用技巧
错峰生产:利用谷电时段(晚10点-早8点)降低能耗成本
批量预处理:提前和好10kg面团冷藏备用
模具保养:每生产5万张后抛光处理(延长寿命50%)
如需设备操作视频或定制SOP文件,可联系供应商获取专业培训资料! 🛠️
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Functions and Usage Guide of Roast Duck Pancake Machine
(Applicable to Commercial/Household Models)
✅ Basic Functions
Automatic Pressing and Forming: Replaces manual dough rolling with adjustable thickness (0.3-3mm).
Double-Sided Heating: Electric heating element/gas heating with controllable temperature (150-250°C).
Continuous Output: Commercial models support uninterrupted production (20-100 sheets/minute).
✅ Smart Upgrade Functions (Mid-to-High-End Models)
Thickness Memory: Stores 5 sets of commonly used thickness parameters.
Automatic Alarms: Auto-shutdown for material shortage/overheating/jamming.
Output Statistics: LCD screen displays daily production count.
✅ Safety Protection
Heat-resistant housing (surface temperature ≤45°C).
Overload protection switch.
Emergency stop button.
(Note: A visual diagram would typically be included here, illustrating steps like preheating, parameter setting, dough feeding, and pancake collection.)
Item | Household Models | Commercial Models |
---|---|---|
Thickness Adjustment | 0.5-2mm (3 gears) | 0.3-3mm (stepless) |
Temperature Range | 160-200°C | 150-250°C |
Single Batch Capacity | 500g flour | 5kg flour bin |
Preheating Time | 3-5 minutes | 8-10 minutes |
1. Preparation
Dough Formula:
Medium-gluten flour 100%.
Water temperature: 50-60°C (household)/80°C (commercial).
Water content: 40-45% (softer than dumpling dough).
Machine Check:
Ensure no residue on the mold.
Refill with food-grade lubricating oil.
2. Production Operation
① Preheat to set temperature (green light indicates readiness).
② Set parameters (standard roast duck pancake example):
Thickness: 1mm.
Temperature: 180°C.
Diameter: 18cm.
③ Feed dough (commercial models: enable automatic feeding).
④ Monitor output:
Qualified: Uniform bubbles on surface, edges slightly curled.
Unqualified: Immediately adjust temperature/pressure.
3. Post-Operation Handling
Stop feeding 10 minutes before ending production.
Turn off power after the last pancake is produced.
Clean the mold with a wooden scraper (metal scrapers strictly prohibited).
Issue | Possible Cause | Solution |
---|---|---|
Sticky Pancakes | Insufficient mold temperature | Increase temperature by 20°C and extend preheating time |
Cracked Edges | Dough too dry | Add water to 42% hydration |
Slow Output | Loose conveyor belt | Adjust tension screws |
Heating Failure | Damaged heating element | Stop immediately and replace |
Daily:
✓ Clean pressing rollers and output port.
✓ Check wires for damage.
Weekly:
✓ Lubricate chains/gears.
✓ Calibrate temperature sensors.
Monthly:
✓ Replace worn seals.
✓ Conduct comprehensive circuit safety check.
Traditional Roast Duck Pancake:
Flour 100% + Salt 1% + Water 45%.
Transparent Spring Pancake:
Flour 70% + Potato starch 30% + Water 50%.
Whole Wheat Health Version:
Whole wheat flour 60% + High-gluten flour 40% + Water 48%.
⚠️ Strictly Prohibited:
Inserting hands into the roller area during operation.
Washing motor parts directly with water.
Continuous overload operation >4 hours.
Off-Peak Production: Utilize off-peak electricity hours (10 PM-8 AM) to reduce energy costs.
Batch Preprocessing: Prepare 10kg dough in advance and refrigerate for later use.
Mold Maintenance: Polish after every 50,000 pancakes produced (extends lifespan by 50%).
For operational videos or customized SOP documents, contact suppliers for professional training materials! 🛠️
Note: This guide is structured to be clear and actionable for users of both household and commercial models. Visual diagrams (not included here) would further enhance usability.