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烤鸭饼机功能详解及使用指南Functions and Usage Guide of Roast Duck Pancake Machine

2021-01-02

(适用于商用/家用机型)

一、核心功能清单
✅ 基础功能

自动压制成型:替代手工擀面,厚度可调(0.3-3mm)

双面加热烙制:电热管/燃气加热,温度可控(150-250℃)

连续出饼:商用机型支持不间断生产(20-100张/分钟)

✅ 智能升级功能(中高端机型)

厚度记忆:存储5组常用厚度参数

自动报警:缺料/过热/卡料自动停机

产量统计:LCD屏显示当日生产数量

✅ 安全防护

防烫外壳(表面温度≤45℃)

过载保护开关

紧急制动按钮

二、使用步骤图解
图表
代码


三、参数设置标准
项目    家用机型    商用机型
厚度调节    0.5-2mm(3档)    0.3-3mm(无级)
温度范围    160-200℃    150-250℃
单次投料量    500g面粉    5kg面粉仓
预热时间    3-5分钟    8-10分钟
四、操作流程详解
1. 前期准备

面团配方:

中筋面粉100%

水温50-60℃(家用)/ 80℃(商用)

含水量40-45%(比饺子面软)

检查机器:

确认模具无残渣

油壶加注食品级润滑油

2. 生产操作
① 开机预热至设定温度(绿灯亮起)
② 设置参数(以标准烤鸭饼为例):

厚度:1mm

温度:180℃

直径:18cm
③ 投入面团(商用机开启自动供料)
④ 监控出饼状态:

合格品:表面均匀起泡,边缘微翘

不合格品:立即调整温度/压力

3. 收尾处理

生产结束前10分钟停止投料

待最后一张饼出炉后关闭电源

用木质刮板清理模具(严禁金属刮擦)

五、故障处理速查表
故障现象    可能原因    解决方法
饼皮粘连    模具温度不足    提高20℃并延长预热时间
边缘开裂    面团过干    加水至含水量42%
出饼速度变慢    传动带松弛    调整张力螺丝
加热异常    电热管损坏    立即停机更换
六、维护保养周期
每日:
✓ 清洁压辊和出饼口
✓ 检查电线有无破损

每周:
✓ 给链条/齿轮加润滑油
✓ 校准温度传感器

每月:
✓ 更换磨损密封圈
✓ 全面检查电路安全

七、不同场景配方建议
传统烤鸭饼:

面粉100% + 盐1% + 水45%

透明春饼:

面粉70% + 土豆淀粉30% + 水50%

全麦健康版:

全麦粉60% + 高筋粉40% + 水48%

八、安全警告
⚠️ 严禁操作:

运行时伸手入压辊区

用水直接冲洗电机部位

超负荷连续工作>4小时

附:商用机高效使用技巧

错峰生产:利用谷电时段(晚10点-早8点)降低能耗成本

批量预处理:提前和好10kg面团冷藏备用

模具保养:每生产5万张后抛光处理(延长寿命50%)

如需设备操作视频或定制SOP文件,可联系供应商获取专业培训资料! 🛠️

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Functions and Usage Guide of Roast Duck Pancake Machine
(Applicable to Commercial/Household Models)


I. Core Functions List

✅ Basic Functions

  • Automatic Pressing and Forming: Replaces manual dough rolling with adjustable thickness (0.3-3mm).

  • Double-Sided Heating: Electric heating element/gas heating with controllable temperature (150-250°C).

  • Continuous Output: Commercial models support uninterrupted production (20-100 sheets/minute).

✅ Smart Upgrade Functions (Mid-to-High-End Models)

  • Thickness Memory: Stores 5 sets of commonly used thickness parameters.

  • Automatic Alarms: Auto-shutdown for material shortage/overheating/jamming.

  • Output Statistics: LCD screen displays daily production count.

✅ Safety Protection

  • Heat-resistant housing (surface temperature ≤45°C).

  • Overload protection switch.

  • Emergency stop button.


II. Step-by-Step Usage Diagram

(Note: A visual diagram would typically be included here, illustrating steps like preheating, parameter setting, dough feeding, and pancake collection.)


III. Parameter Settings Standard

Item Household Models Commercial Models
Thickness Adjustment 0.5-2mm (3 gears) 0.3-3mm (stepless)
Temperature Range 160-200°C 150-250°C
Single Batch Capacity 500g flour 5kg flour bin
Preheating Time 3-5 minutes 8-10 minutes

IV. Detailed Operation Process

1. Preparation

  • Dough Formula:

    • Medium-gluten flour 100%.

    • Water temperature: 50-60°C (household)/80°C (commercial).

    • Water content: 40-45% (softer than dumpling dough).

  • Machine Check:

    • Ensure no residue on the mold.

    • Refill with food-grade lubricating oil.

2. Production Operation
① Preheat to set temperature (green light indicates readiness).
② Set parameters (standard roast duck pancake example):

  • Thickness: 1mm.

  • Temperature: 180°C.

  • Diameter: 18cm.
    ③ Feed dough (commercial models: enable automatic feeding).
    ④ Monitor output:

  • Qualified: Uniform bubbles on surface, edges slightly curled.

  • Unqualified: Immediately adjust temperature/pressure.

3. Post-Operation Handling

  • Stop feeding 10 minutes before ending production.

  • Turn off power after the last pancake is produced.

  • Clean the mold with a wooden scraper (metal scrapers strictly prohibited).


V. Quick Troubleshooting Guide

Issue Possible Cause Solution
Sticky Pancakes Insufficient mold temperature Increase temperature by 20°C and extend preheating time
Cracked Edges Dough too dry Add water to 42% hydration
Slow Output Loose conveyor belt Adjust tension screws
Heating Failure Damaged heating element Stop immediately and replace

VI. Maintenance Schedule

Daily:
✓ Clean pressing rollers and output port.
✓ Check wires for damage.

Weekly:
✓ Lubricate chains/gears.
✓ Calibrate temperature sensors.

Monthly:
✓ Replace worn seals.
✓ Conduct comprehensive circuit safety check.


VII. Formula Suggestions for Different Scenarios

  • Traditional Roast Duck Pancake:
    Flour 100% + Salt 1% + Water 45%.

  • Transparent Spring Pancake:
    Flour 70% + Potato starch 30% + Water 50%.

  • Whole Wheat Health Version:
    Whole wheat flour 60% + High-gluten flour 40% + Water 48%.


VIII. Safety Warnings

⚠️ Strictly Prohibited:

  • Inserting hands into the roller area during operation.

  • Washing motor parts directly with water.

  • Continuous overload operation >4 hours.


Appendix: Efficiency Tips for Commercial Machines

  • Off-Peak Production: Utilize off-peak electricity hours (10 PM-8 AM) to reduce energy costs.

  • Batch Preprocessing: Prepare 10kg dough in advance and refrigerate for later use.

  • Mold Maintenance: Polish after every 50,000 pancakes produced (extends lifespan by 50%).

For operational videos or customized SOP documents, contact suppliers for professional training materials! 🛠️


Note: This guide is structured to be clear and actionable for users of both household and commercial models. Visual diagrams (not included here) would further enhance usability.