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仿手工烤鸭饼机工作原理Handmade-Style Roast Duck Pancake Machine: Working Principle

2021-08-10

仿手工烤鸭饼机工作原理

仿手工烤鸭饼机是一种结合传统手工技艺与现代自动化技术的食品加工设备,专门用于制作烤鸭卷饼(如北京烤鸭搭配的薄饼)。它通过机械结构和智能温控技术模拟手工擀制、烙制的过程,既能保持传统饼皮的口感和风味,又能大幅提升生产效率。以下是关于该设备的详细介绍:

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### **核心功能与工作原理**
1. **仿手工工艺**  
   - **自动擀制**:采用高精度机械臂或辊压装置,模仿手工擀面的力度和手法,确保饼皮厚薄均匀(通常厚度在0.5-1mm之间)。
   - **智能温控烙制**:通过电加热或燃气加热系统,精准控制烙饼温度(通常200-300℃),实现快速成型和均匀受热,保留面饼的麦香和柔韧性。
   - **自动翻面**:部分高端机型配备自动翻面功能,避免人工操作,提升效率。

2. **高效生产**  
   - 单机产能可达 **60-120张/小时**(根据机型不同),适合中小型餐饮门店或中央厨房批量生产。
   - 连续作业设计,减少人工干预,降低劳动强度。

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### **核心优势**
1. **品质稳定**  
   - 解决手工制作中因技术差异导致的饼皮厚薄不均、口感不稳定问题,确保每张饼皮均匀柔软、有韧性。
2. **节省成本**  
   - 减少对熟练面点师的依赖,降低人工成本;同时通过精准控温减少面团浪费。
3. **卫生安全**  
   - 全封闭设计避免人工接触,符合食品安全标准;易拆卸清洗的部件(如烙盘、辊轴)便于日常维护。
4. **操作便捷**  
   - 触控面板或PLC控制系统,预设参数一键启动,普通员工简单培训即可操作。

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### **适用场景**
- **连锁餐饮品牌**:标准化供应烤鸭饼,确保全国门店口感一致。
- **中央厨房**:批量生产后冷链配送至各门店,提升供应链效率。
- **高端餐厅**:现做现卖,兼顾效率与手工品质。
- **食品加工厂**:生产速冻烤鸭饼或预包装产品,拓展零售渠道。

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### **技术参数(参考)**
| 参数项       | 数值范围          |
|--------------|-------------------|
| 产能         | 60-120张/小时     |
| 单饼重量     | 20-50克(可调)   |
| 饼皮直径     | 15-25厘米(可定制)|
| 加热方式     | 电加热/燃气加热   |
| 功率/能耗    | 3-8kW(电)/燃气消耗量 |
| 设备尺寸     | 1.2-2米(长)×0.8-1.5米(宽) |
| 材质         | 食品级不锈钢、不粘涂层 |

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### **选购建议**
1. **明确需求**  
   - 根据日均销量选择产能(如日销500张以内选小型机,千张以上需大型连续生产线)。
   - 确认饼皮规格(直径、厚度)是否符合品牌标准。
2. **关注核心配置**  
   - 加热系统的稳定性(如PID温控精度)、辊压装置的耐用性(建议选不锈钢材质)。
   - 是否支持定制(如烙盘图案、自动叠饼功能)。
3. **售后服务**  
   - 优先选择提供上门调试、配件供应及时的品牌,避免停机损失。

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### **市场前景**
随着餐饮行业对标准化和效率的追求,仿手工烤鸭饼机逐渐替代传统人工制作,尤其在连锁化、品牌化的烤鸭门店中渗透率持续提升。未来,结合AI技术的智能优化(如自动调节面团湿度匹配)或将成为升级方向。

如需具体品牌推荐或型号对比,可进一步提供预算和产能需求,以便针对性分析。

 

 

Handmade-Style Roast Duck Pancake Machine: Working Principle

The handmade-style roast duck pancake machine is a food processing equipment that combines traditional manual techniques with modern automation technology. It is specifically designed to produce roast duck wraps (such as the thin pancakes served with Beijing roast duck). By leveraging mechanical structures and intelligent temperature control technology, it simulates the manual processes of rolling and baking, preserving the traditional texture and flavor of the pancakes while significantly enhancing production efficiency. Below is a detailed introduction to this equipment:


Core Functions & Working Principle

  1. Handmade-Style Process

    • Automatic Rolling: Utilizes high-precision mechanical arms or roller pressing devices to mimic the pressure and technique of manual dough rolling, ensuring uniform thickness (typically between 0.5-1mm).

    • Intelligent Temperature-Controlled Baking: Employs electric or gas heating systems to precisely control the baking temperature (usually 200-300°C), enabling rapid forming and even heating while retaining the wheat aroma and flexibility of the pancakes.

    • Automatic Flipping: Some high-end models are equipped with automatic flipping functionality, eliminating the need for manual operation and improving efficiency.

  2. Efficient Production

    • Single-machine output can reach 60-120 pieces/hour (varies by model), making it suitable for small-to-medium餐饮 outlets or central kitchens for batch production.

    • Designed for continuous operation, reducing manual intervention and labor intensity.


Core Advantages

  1. Consistent Quality

    • Addresses issues of uneven thickness and inconsistent texture caused by manual techniques, ensuring each pancake is uniformly soft and flexible.

  2. Cost Savings

    • Reduces reliance on skilled dough masters, lowering labor costs; precise temperature control minimizes dough waste.

  3. Hygiene and Safety

    • Fully enclosed design prevents human contact, complying with food safety standards; easily detachable and cleanable components (e.g., baking plates, rollers) simplify daily maintenance.

  4. User-Friendly Operation

    • Touch control panels or PLC control systems with preset parameters allow one-touch startup; simple training enables ordinary staff to operate the machine.


Applicable Scenarios

  • Chain Restaurant Brands: Standardized supply of roast duck pancakes ensures consistent taste across all outlets.

  • Central Kitchens: Batch production followed by cold chain distribution to various outlets, improving supply chain efficiency.

  • High-End Restaurants: On-site production balances efficiency with handmade quality.

  • Food Processing Plants: Production of frozen roast duck pancakes or pre-packaged products for retail channels.


Technical Parameters (Reference)

Parameter Value Range
Output Capacity 60-120 pieces/hour
Single Pancake Weight 20-50g (adjustable)
Pancake Diameter 15-25cm (customizable)
Heating Method Electric/Gas Heating
Power/Energy Consumption 3-8kW (electric) / Gas consumption
Equipment Dimensions 1.2-2m (L) × 0.8-1.5m (W)
Material Food-grade stainless steel, non-stick coating

Purchasing Advice

  1. Define Requirements

    • Select output capacity based on daily sales (e.g., small machines for daily sales under 500 pieces, large continuous production lines for over 1,000 pieces).

    • Confirm pancake specifications (diameter, thickness) align with brand standards.

  2. Focus on Core Configurations

    • Stability of the heating system (e.g., PID temperature control accuracy), durability of the roller pressing device (stainless steel recommended).

    • Check if customization is supported (e.g., baking plate patterns, automatic stacking functionality).

  3. After-Sales Service

    • Prioritize brands offering on-site debugging and timely配件 supply to avoid downtime losses.


Market Outlook

As the餐饮 industry increasingly prioritizes standardization and efficiency, handmade-style roast duck pancake machines are gradually replacing traditional manual production methods. Their adoption is particularly growing in chain and branded roast duck restaurants. In the future, AI-driven intelligent optimizations (e.g., automatic adjustment of dough humidity) may become a key upgrade direction.

If you need specific brand recommendations or model comparisons, please provide budget and output requirements for targeted analysis.